The primary operate of a desuperheater is to lower the temperature of superheated steam or alternative vapors. This chilling is accomplished as a results of the method vapor being brought into direct contact with another liquid like water. The injected water is then evaporated.

Basic Desuperheating Theory

Superheated refrigerant is gas that’s at a temperature that’s above the traditional temperature, at the superheated level.

This extra heat is wasted in atmosphere which:
• Is higher than saturation temperature.
• Contains more energy.

• contains a larger specific volume than saturated gas.

If the gas is too hot, it will cause equipment (condenser) to damage and hence the condenser efficiency is decreased.The overall purpose of a desuperheater water heater is to provide effective heat transfer between refrigerant and water. And a extremely effective desuperheater heater style and application ends up in pricey issues to be avoided, together with extended closedown and startup times. Desuperheaters heater comes in a very kind of configurations together with probe vogue with variable or fastenednozzle, double venture and venturi. With a style that has finely controlled water spray that ends up in reducing refrigerant temperature at saturation level.

http://www.maniks.com/desuperheater.html

A desuperheater could be a device that cools superheated gas to a temperature about to its traditional temperature, generally by spraying penalized droplets of water into the flow of supeheated gas.

Superheated gas is gas that’s at a temperature on top of its traditional temperature.

Desuperheater Applications:

The Desuperheater will be found in several sorts of applications, including:

1.Power generation

Boilers running at minimum hundreds or with high power, produce variable temperature gas.

Desuperheaters are wont to stabilize superheat over wide selection of flows.

Surface condensers work most effectively once equipped saturated gas.

This reduces the necessity to feature tubes for cooling the superheated gas, and prevents burden caused by thermal growth whenever the new, dry refrigerant gas enters the condenser.

2.Process controllability

Desuperheaters additionally facilitate to regulate a range of processes.

If working refrigerant temperature is not constant, a process becomes uncontrollable, especially when gas flow or pressure changes continuously. This impacts product quality and cost, force unscheduled error, creates personnel safety problems, and cost a greatly in repairs and replacements.
Maniks has a wide range of desuperheaters as they provide precise refrigerant temperature control for various applications in boilers, chemical, oil & gas process plants, etc where the available refrigerant is at superheated conditions.

These desuperheaters have high performance, custom design, easy to install and with almost zero operating cost.

3.Thinner pipe and lighter flanges

Cooler gases needs skinny pipe schedules or lighter rim than superheated gas.

Besides from lower prices, this can reduce down- times for piping, controls, valves and other equipments during their initial constructions or shutdown maintenance.

4.Preventing lubricant degradation

Superheated gas could straightaway degrade bound lubricants, therefore the saturated gas is employed for dearspecial things like compressors and pumps.

http://www.maniks.com

What is Desuperheater??

A desuperheater is thought as a secondary device device that transfers heat expeditiously from the planet within the winter season and from your house within the summer, into your

domestic hot water tank.

The simplest type of desuperheater is an unlagged section of pipe, where heat can be radiated to the environment.

However, except the plain risk of injury to personnel from such a hot item of plant, and therefore the dear energy wastage, this approach doesn’t fits compensate

for changes within the environmental conditions, steam temperature or steam flowrate.

A desuperheater may be a device that cools down the superheated refrigerant (gas that’s at a temperature higher than its saturation temperature).

The temperature of this gas is reduced by spraying droplets of water into the flow of the superheated gas.

How Desuperheater works??

When gas is employed for heating or alternative heat transfer or in industrial processes, it’s best once saturated.

It is a tool that lowers the temperature of superheated gas in order that it may be used expeditiously for heating or for alternative industrial use.

This gas temperature minimisation is additionally known as as attemperation, is performed by the desuperheater storage tank (a device that injects a prescribed quantity of water into a gas flow stream).

http://www.maniks.com/desuperheater.html

The primary perform of a desuperheater storage tank is to attenuate the temperature of superheated gas and alternative vapors.

This temperature change is achieved by the method vapor being brought into direct contact with a liquid likewater.

The injected water is then evaporated.

Purpose of Desuperheater

The general purpose, of this device is to supply effective and continuous heat transfer between gas and water.

And a extremely effective desuperheater application and style ensures that expensive issues to be avoided, as well as general wear of downstream piping and instrumentality, long startup and shutdown times, and

reduced process efficiency.

Maniks Desuperheater Water Heater is the ultimate accessory for an AC & R plant that can be used to remove superheat of the refrigerant.

Benifits of Desuperheater

Heating water with a desuperheater storage tank prices regarding ninety five % less during a cooling dominated climate, and up to 80 percent less in a heating dominated climate, as compare

to heating your domestic water with an electric, oil, or propane fired hot water heater. Today the cost of natural gas savings is about 15 percent less, not as drastic a savings as the others, but saving on your bills is still saving on your bills!

In the summers, heating your domestic water is “completely” free.

This is because the heat that is being extracted from your household devices is transferred into your hot water tank. Since this extra heat from inside of your home devices was going to be rejected (i.e. thrown outside) into the earth anyway, putting it into your hot water tank instead is free.

The only price for the summer water heating is that the little price of running the current pump that moves the water.

http://www.maniks.com/

Desuperheater Information

Desuperheaters are basically used to cool steam in power plants. Desuperheating is the process of regenerating superheated steam to its saturated state with the help of temperature reduction. There are two basic types of desuperheaters that is indirect contact and direct contact. Indirect contact includes desuperheaters such as shell and tube heat exchangers separate the steam and the medium used to cool it. Direct contact steam includes desuperheaters do not. A direct contact steam desuperheater transfers moisture through small holes into the path of high-velocity steam. After the transformation, the water is atomized into small drops and quickly evaporated by absorbing the superheat. The amount of the steam temperature downstream is used to control the amount of water added during desuperheating.

What is Desuperheater

A device that cools down the superheated refrigerant (gas that’s at a temperature on top of its saturation temperature) is nothing however a desuperheater.

The temperature of this gas is reduced by spraying droplets of water into the flow of the superheated gas.

Types of Desuperheater

1) Freon: Maniks desuperheater works on Freon refrigerant gas to extract the superheated refrigerant and use it for other purposes. Therefore this heat if used for boiling water in hotels, restaurants etc users can get free of cost water.

2) Ammonia: Ammonia is the oldest one of all the refrigerants and it is still widely used in the refrigeration and air conditioning applications.

It is additionally the sole refrigerant outside the halocarbons cluster, still being used to a great extent.

http://www.maniks.com/desuperheater.html

Desuperheater Fundamental

In a usual AC & R system, the refrigerant temperature rises in tune of 80℃ to 120℃ after compression.

The refrigerant is more place to the air/ water cooled condenser to condense close to concerning 40℃.

While the compression of refrigerant within the condenser, the total heat contained in this high Temperature/high pressure gas gets wasted to the atmosphere.

This superheat of the gas that is an element of the entire enthalpy of the gas, has a substantial heat potential provided the same is reclaimed efficiently and is optimized

for energy saving
Maniks Desuperheater Water Heater is the ultimate accessory for an AC & R plant that can be used to remove superheat of the refrigerant.

Desuperheater Installation

The Maniks Desuperheater storage tank is placed before the condenser and also the oil centrifuge.

The ammonia refrigerant travels through the different tubes in the to lower the refrigerant temperature before entering the condenser. The Water heater is manufactured considering the hot water requirements for industrial processes. When the needs of refrigeration and hot water are not simultaneous, a “Recirculation” type system is provided in which hot water is generated, stored & maintained in a separate insulated tank. This stored hot water then can be utilized as and when required for future use.

Desuperheater Design

Double walled “Tube in Tube “, vented, counter flow heat exchanger.

Vent tube having serrations on inner & outer surfaces to avoid cross contamination of refrigerant and water/ fluid.

Each tube incorporates a tube within that permits water/ fluid to travel in associate degree other way.

http://www.maniks.com

Introduction

Basic Desuperheater theory includes that the heated steam has very good advantages on the applications, for example, when used inpower stations to drive turbines. For efficient use on heating applications the steam is to be desuperheated compalsary.

Most desuperheater applications decreases the temperature of steam generated by very much temperature boilers to levels required in process operations. The first function of a desuperheater is to lower the temperature of superheated steam .

Operations

All desuperheaters carry on the same operation. Water is introduced into the process line and thus comes into direct contact with the superheated steam. Evaporation of the water decreases the steam temperature. The outer steam temperature is manages by the quantity of water that is evaporated. It is preferred to use hot injection water near the saturation temperature of the steam tfor cooled so that it is the latent heat which is extracted to evaporate the injection water. This decreases the time of the suspension of the water particles in the steam so that all the water is evaporated and none falls to the inside walls of the pipe work.

Types of Desuperheater

Freon Desuperheater

Ammonia Desuperheater

http://www.maniks.com/desuperheater.html

Advantages

Efficient, evaporated cooling water adds to steam load

Various types, configurations and sizes

No moving parts

No special supports

No thermal liner is required

Installation

The Desuperheater Water Heater is being installed before the condenser and the oil separator. The refrigerant travels through the series of tubes in the Desuperheater before entering the condenser. Normally the Desuperheater Water heater is designed considering the hot water requirement for the processes. When needs of hot water & refrigeration are not simultaneous, a ” Recirculation ” type system is provided wherein hot water is generated, stored & maintained in an insulated tank. This hot water then can be utilised as and when required.

The Desuperheater water heater can be easily scroll or screw type chillers.

Maniks has a wide range of desuperheaters as they provide precise refrigerant temperature control for various applications in boilers, chemical, oil & gas process plants, etc where the available refrigerant is at superheated conditions. These desuperheaters have very good performance, good custom design, easy to install and with zero operating cost.

Maniks Desuperheater Water Heater is the ultimate accessory for an AC & R plant that can be used to remove superheat of the refrigerant.

Design

Double Walled ” Tube in Tube “, vented, counter flow heat exchanger. Vent tube having serrations on inner & outer surfaces to avoid cross contamination of refrigerant and water/ fluid. Each tube has a tube inside that allows water/ fluid to travel in an opposite direction.

Fundamentals

In a usual AC & R system, the refrigerant temperature decreases about of 80℃ to 120℃ after compression. The refrigerant is next put to the air or water cooled condenser to condense near about 40℃.

While the condensing of refrigerant in the condenser, the total heat contained in this high Temperature/high pressure gas gets wasted to the atmosphere.

This superheat of the gas which is part of the total heat content of the gas, has a substantial heat potential provided the same is reclaimed efficiently and is optimized for energy saving

http://www.maniks.com

What is Desuperheater?

A desuperheater in the context you’re referring to is an add-on (secondary) heat exchanger that transfers otherwise wasted heat from an air conditioner’s hot gas line to a storage water heater. It requires expert installation skills and additional plumbing between outdoor unit and storage tank. It provides “free” hot water. Whether or not it may save more than it costs depends on climate, building cooling load and local energy prices.

Purpose of desuperheater

The hot water generating component of a geothermal system is called adesuperheater. It is merely a pump and a heat exchanger that is plumbed in such a way so as to carry waste heat away from the refrigeration cycle and into your water heater.

Maniks has a wide range of desuperheaters as they provide precise refrigerant temperature control for various applications in boilers, chemical, oil & gas process plants, etc where the available refrigerant is at superheated conditions.

The general intention of this device is to provide effective and continuous heat transfer between gas and water. And very very effective desuperheater application and design says that costly problems to be avoided, which includes general wear of downstream piping and equipment, long startup and shutdown times, and reduced process efficiency.

http://www.maniks.com/desuperheater.html

Desuperheater Benefits:

1) Heating water with a desuperheater water heater costs about 95 percent less in a cooling dominated climate, and up to 80 percent less in a heating dominated climate, as compare to heating your domestic water with an electric, oil, or propane fired hot water heater. Today the cost of natural gas savings is about 15 percent less, not as drastic a savings as the others, but saving on your bills is still saving on your bills!

2) In the summers, heating your domestic water is “completely” free. This is because the heat that is being extracted from your household devices is transferred into your hot water tank. Since this extra heat from inside of your home devices was going to be rejected (i.e. thrown outside) into the earth anyway, putting it into your hot water tank instead is free.

Maniks is the most reputed Indian brand with a history of 30 years for manufacturing valves and other devices used in applications of Refrigeration and Air Conditioning. The company was started with a vision to substitute imported products with Indian make products. The aim was to produce reliable products .

Customers consistently always choose to partner with us because we are:

Innovative — delivering technology to provide economic solutions

Responsive — exhibiting passion, speed and agility

Conclusion:

Desuperheaters are very necessary components used in the management of superheated gas from power generation sources to industrial uses of gas. This structure of desuperheating the refrigerant represents the vast majority of desuperheating applications.The nozzles inject a small amount fine spray of cooling water onto the superheated refrigerant, which causes the water to be converted into gas, hence reducing the quantity of superheat.

http://www.maniks.com

Desuperheater Coils. Packless desuperheaters areorganised specifically to remove heat from the superheated refrigerant discharge vapor of air conditioning,refrigeration, or heat pump systems for the purpose of heating potable water.

A Desuperheater is a device which has the capability to transfer heat to or from the ground, which can be later utilized for any purpose. It uses the earth all the time without the need of any heat source (Usually in the winter) or a heat sink (In the summers). This process takes benifits of the moderate temperatures in the ground for boosting efficiency and reducing the operational costs of heating and cooling systems which when combined with solar heating  form a geosolar system with even a greater efficiency. A Desuperheater can have a variety of uses from heating the in your storage to other household related applications.

Desuperheater Fundamentals:

Compressor Type	Discharge Temperature
Screw (Indirect cooled)	70 to 80℃
Screw (Injection cooled)	50 to 60℃
Reciprocating	85 to 110℃
Boosters (Rotary & Reciprocating)	75 to 85℃

http://www.maniks.com/desuperheater.html

In a usual AC & R system, the refrigerant temperature rises in tune of 80℃ to 120℃ after compression. The refrigerant is further put to the air/ water cooled condenser to condense near about 40℃.

While the condensing of refrigerant in the condenser, the total heat contained in this high Temperature/high pressure gas gets wasted to the atmosphere.

This superheat of the gas has a substantial heat potential provided the same is reclaimed efficiently and is optimized for energy saving

Maniks is a leading manufacturer and marketer of highly engineered products, water and gas application solutions that is comprised of best-in-class and historically significant product brands.

We are specialized in collaborating with number of customers to strategically design products, engineer and deploy strategic, cost-effective solutions to overcome the users most complex challenges, using a range of crucial and general service valves, devices and associated products and services to manage, control, measure and regulate the safer and efficient utilization of highly corrosive media and natural resources.

What is the desuperheating theory?

3.Has a greater specific volume than the saturated steam

For more visit : http://www.maniks.com

Introduction

A desuperheater is alos called as a secondary device of heat exchanger that transfers heat efficiently from the earth in the winter season and from your house in the summer, into your domestic hot water tank.A desuperheater is a device that cools down the superheated refrigerant (gas that is at a temperature above its saturation temperature). The temperature of this gas is reduced by spraying droplets of water into the flow of the superheated gas.

Desuperheaters are the components which is used in the thermal management of heat from power generation sources to industrial uses in Refrigeration and Air Conditioning.

Types of Desuperheater

There are two types of desuperheater

1.Freon Desuperheater

Maniks desuperheater basically works on Freon refrigerant gas to extract the superheated refrigerant and use it for other purposes. Therefore this heat if used for boiling water in hotels, restaurants etc users can get free of cost water.

2.Ammonia Desuperheater

Ammonia is the very old one of all the refrigerants and it is still widely used in the refrigeration and air conditioning applications.

Desuperheater Desing

basic desuperheater design includes the Double Walled ” Tube in Tube “, vented, counter flow heat exchanger. Vent tube is including serrations on inner & outer surfaces to avoid cross contamination of refrigerant and water/ fluid. Each tube has a tube inside that gives permission to water/ fluid to travel in an opposite direction.

http://www.maniks.com/desuperheater.html

Installation of Desuperheater

Before the condenser and the oil separator the Desuperheater Water Heater is installed The refrigerant travels through the series of tubes in the Desuperheater before entering the condenser. Normally the Desuperheater Water heater is designed considering the hot water requirement for the processes. When needs of hot water & refrigeration are not simultaneous, a ” Recirculation ” type system is provided wherein hot water is generated, stored & maintained in an insulated tank. This hot water then can be utilised as and when required.

Maniks is the most reputed Indian brand with a history of 30 years for manufacturing valves and other devices used in applications of Refrigeration and Air Conditioning.

Desuperheaters are important thing used in the management of superheated gas from power generation sources to industrial uses of gas. This process of desuperheating the refrigerant represents the vast majority of desuperheating applications. In water spray desuperheater, superheated refrigerant is get transfered from a section of pipe fitted with one or more spray nozzles. These nozzles inject a small amount fine spray of cooling water onto the superheated refrigerant, which causes the water to be converted into gas, hence reducing the quantity of superheat.

For more : http://www.maniks.com/

Desuperheater Water Heater

A Desuperheater is a device that decreases the temperature level of superheated refrigerant gas so that it can be effectively used for heating as well as for other industrial use. When ammonia refrigerant is used for heating the refrigerator or other heat transfer and industrial process purposes, it is most efficient when the gas is at saturation temperature.

This temperature dedction or attemperation is performed by the desuperheater. A desuperheater is a device that puts a sufficient amount of water with the flow of refrigerant.

http://www.maniks.com/desuperheater.html

Desuperheater Function

The primary purpose of a Desuperheater is to provide effective transfer of heat between ammonia refrigerant and water. A very very effective Desuperheater application and design ensures that costly problems to be avoided, including reduced process efficiency, long startup and shutdown times, and general wear of downstream piping and equipment

Maniks is a global tranding manufacturer and marketer of highly engineered products, water and gas application solutions that is comprised of best-in-class and historically significant product brands.

Applications of Maniks Desuperheater Water Heater:

The Desuperheater can be found in different ways of applications, including:

Power generation

Process controllability

Thinner pipe and lighter flanges

Preventing lubricant degradation

Protecting downstream equipment

Gas desuperheaters

Conclusion:

Desuperheaters are important thing used in the management of superheated gas from power generation sources to industrial uses of gas. This process of desuperheating the refrigerant represents the vast majority of desuperheating applications. In water spray desuperheater, superheated refrigerant is passed from a section of pipe fitted with one or more spray nozzles. These nozzles inject a small amount fine spray of cooling water onto the superheated refrigerant, which causes the water to be converted into gas, hence reducing the quantity of superheat.

http://www.maniks.com/

Desuperheater Water Heater

A Desuperheater is a device that lowers the temperature level of superheated refrigerant gas so that it can be effectively used for heating as well as for other industrial use. When ammonia refrigerant is used for heating the refrigerator or other heat transfer and industrial process purposes, it is most efficient when the gas is at saturation temperature.

This temperature reduction or attemperation is performed by the desuperheater. A desuperheater is a device that injects a sufficient amount of water with the flow of refrigerant.

Desuperheater Function

The primary purpose of a Desuperheater is to provide effective transfer of heat between ammonia refrigerant and water. A highly effective Desuperheater application and design ensures that costly problems to be avoided, including reduced process efficiency, long startup and shutdown times, and general wear of downstream piping and equipment.

Why Maniks Desuperheater Water Heater?

Maniks “Desuperheater Water Heater” is a unique global heat exchanger that produces hot water/ fluid to the highest temperature of 80℃. The media (water / fluid) can be heated free of cost by recovering the superheat/excess heat of the refrigerant Ammonia or Freon gas which is otherwise wasted to the environment through air/ water cooled condensers. The heat is hence recovered with almost at zero operating cost.

http://www.maniks.com/desuperheater.html

We have two Desuperheaters:

Freon Desuperheater — SERIES HEF 33- XXX- 22

Ammonia Desuperheater — SERIES HEA 77- XXX- 717

DESUPERHEATER FUNDAMENTAL:

In a usual Air Conditioning & Refrigeration system, the refrigerant gas temperature raises up to 80℃ — 120℃ after compression. The refrigerant gas is further put into the air/ water cooled condenser (to condense near about 40℃).

While the condensing of refrigerant gas in the condenser, the total heat contained in this is in superheated form i.e. high Temperature/high pressure gas gets wasted to the atmosphere.

This superheat of the refrigerant gas which is a part of the total heat content of the ammonia gas, has a substantial heat potential provided the same is reclaimed efficiently and is optimized for energy saving

Maniks Desuperheater is ultimate equipment for an AC & R plant, to remove superheat of the refrigerant gas.

DESUPERHEATER DESIGN:

Double Walled “Tube in Tube”, consisting vented, counter flow heat exchanger. Vent tube haves separations on inner and outer surfaces so as to avoid cross contamination of refrigerant gas & water/ fluid. Each tube has tube inside it that allows the working media (water/ fluid) to travel in an opposite direction.

DESUPERHEATER INSTALLATION:

The Desuperheater is normally installed before the condenser section and the oil separator. The refrigerant gas travels through the number of tubes in the Desuperheater before entering the condenser. Typically the Desuperheater is manufactured considering the hot water requirement for the industrial and daily water boiling processes. When the needs of hot water & refrigeration processes are not in coordination, a “Recirculation” type system is provided, wherein hot water is generated, stored & maintained in a different insulated tank. This boiled water afterwards can be utilized as and when required.

The Desuperheater can be easily retrofitted on reciprocating, scroll or screw type chillers.

Applications of Maniks Desuperheater Water Heater:

The Desuperheater can be found in different types of applications, including:

Power generation

Process controllability

Thinner pipe and lighter flanges

Preventing lubricant degradation

Protecting downstream equipment

Gas desuperheaters

Our Difference:

Maniks is a global leading manufacturer and marketer of highly engineered products, water and gas application solutions that is comprised of best-in-class and historically significant product brands.

We are specialized in collaborating with number of customers to strategically design products, engineer and deploy strategic, cost-effective solutions to overcome the users most complex challenges, using a range of crucial and general service valves, devices and associated products and services to manage, control, measure and regulate the safer and efficient utilization of highly corrosive media and natural resources.

Maniks is recognized for its culture of operational excellence and major focus on customers’ satisfaction and product efficacy, Maniks is committed with continuously improving the control flow capabilities of customer’s projects, and the infrastructure markets we serve, every day.

Customers consistently always choose to partner with us because we are:

Innovative — delivering technology to provide economic solutions

Responsive — exhibiting passion, speed and agility

Customer focused — driving quality, reliability and continuous improvement.

Conclusion:

Desuperheaters are important components used in the management of superheated gas from power generation sources to industrial uses of gas. This mechanism of desuperheating the refrigerant represents the vast majority of desuperheating applications. In water spray desuperheater, superheated refrigerant is passed from a section of pipe fitted with one or more spray nozzles. These nozzles inject a small amount fine spray of cooling water onto the superheated refrigerant, which causes the water to be converted into gas, hence reducing the quantity of superheat.

http://www.maniks.com/